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    A good base for your flooring?

    Slogan We´ve got the answer.

    Base layer granules

    Innovative rubber technology for safe playing

    The base layer granule “BSG” is a REACH-compliant EPDM granule that has been specially developed for base layers to meet the high requirements of fall protection flooring.

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    Synthetic rubber EPDM

    EPDM is the base material for EPDM granules. As a matrix material, EPDM holds everything together and is the main component that gives EPDM granules their properties and durability.

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    Filler

    The inorganic natural filler calcium carbonate (commonly known as chalk) affects among others the haptic experience of the finished EPDM granules, ensures optimal adhesion of the polyurethane binder and enhances the weight and volume properties of the granules.

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    Cross-linking agent

    Sulfur creates links between the single hydrocarbon chains of the EPDM and thus ensures the stable cross-linking of an EPDM granule. This cross-linking results in a stable, resistant and very elastic product.


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    Paraffinic oil

    Paraffinic oil serves as a processing aid and for regulating the hardness of the finished granules.

    Paraffinoel

    Selected additives

    Depending on the requirements for certain properties, such as UV stabilization or fire-retardant properties, these substances are added.

    06_Gezolan_EPDM rubber_heap_WEB_smal

    Foaming agent

    The foaming agent gives the granules a foamed structure and thus an outstanding bulk density.

    06_Gezolan_EPDM rubber_heap_WEB_smal

    Discover the ingredients of our EPDM granules

    Gezoflex Keyvisual Leichtathletik Web 6

    Innovative rubber technology for safe playing

    The base layer granule “BSG” is a REACH-compliant EPDM granule that has been specially developed for base layers to meet the high requirements of fall protection flooring.

    The advantages of the EPDM base layer granules BSG

    Gezoflex Orange Langlebigkeit
    Gezoflex Orange Oekonomisch
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    Unique SCP technology
    scp tech rot.png#thumbnail=150%2C%2C&srcset=1
    The BSG is based on the new and innovative foaming technology “SCP Tech”, which gives the granules excellent damping properties for maximum impact protection.
    Economic and ecological advantages
    gezolan rot oekonomisch usp icon
    The higher volume of the BSG base layer granules compared to non-foamed granules mean:

    • Gezolan
      Better fall protection values with the same material consumptiion
    • Gezolan
      Less material and binder requirements for the same fall protection effect
    100% REACH compliant
    reach stamp de rot.png#thumbnail=150%2C%2C&srcset=1
    Our base layer granules are 100% REACH compliant. This means that they meet the strict requirements of the EU Chemicals Regulation. Important for use on children’s playgrounds!
    No recycled material
    gezolan rot hochwertige rohstoffe usp icon
    100% virgin EPDM granules made by GEZOLAN. This means that it has not yet gone through a life cycle and comes from controlled production. Only high-quality raw materials are used for production and it can be optimally manufactured for the intended application.
    Do you have further questions about the product advantages of the EPDM base layer granules BSG or would you like more detailed information about it?

    The advantages of the EPDM base layer granules BSG

    Basisschichtgranulat
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    Unique SCP TECHNOLOGY

    The BSG is based on the new and innovative foaming technology “SCP Tech”, which gives the granules excellent damping properties for maximum impact protection.

    gezolan rot oekonomisch usp icon

    ECONOMIC AND ECOLOGICAL ADVANTAGES

    The higher volume of the BSG base layer granules compared to non-foamed granules mean:

    • Gezolan

      Better fall protection values with the same material consumption

    • Gezolan

      Less material and binder requirements for the same fall protection effect

    reach stamp de rot.png#thumbnail=%2C%2C&srcset=1

    100% REACH compliant

    Our base layer granules are 100% REACH compliant. This means that they meet the strict requirements of the EU Chemicals Regulation. Important for use on children’s playgrounds!

    gezolan rot hochwertige rohstoffe usp icon

    No recycled material

    100% virgin EPDM granules made by GEZOLAN. This means that it has not yet gone through a life cycle and comes from controlled production. Only high-quality raw materials are used for production and it can be optimally manufactured for the intended application.

    Do you have further questions about the product advantages of the EPDM base layer granules BSG or would you like more detailed information about it?

    Learned from tradition – the «Swiss Cheese Principle»

    scp tech weiss.png#thumbnail=201%2C%2C%2Cright%2Ctop&srcset=1

    Foamed granules thanks to innovative SCP technology

    SCP stands for “Swiss Cheese Principle”: similar to Swiss cheese, each individual granulate has tiny air holes / vents. This unique foam structure gives the EPDM base layer granules excellent damping properties and a high degree of flexibility. Thanks to the SCP technology, BSG granules are ideal for fall protection surfaces and guarantee maximum fall protection on children’s playgrounds.

    SCP steht für «Swiss Cheese Principle»: Ähnlich wie bei Schweizer Käse hat jedes einzelne Granulat winzige Luftlöcher. Diese einzigartige Schaumstruktur verleiht dem EPDM Basisschichtgranulat hervorragende Dämpfungseigenschaften und ein hohes Mass an Flexibilität. Dank der SCP Technologie ist das BSG Granulat ideal geeignet für Fallschutzbeläge und gewährleistet maximalen Fallschutz auf Kinderspielplätzen.

    Learned from tradition – the «Swiss Cheese Principle»

    scp tech weiss.png#thumbnail=201%2C%2C%2Cright%2Ctop&srcset=1

    Foamed granules thanks to innovative SCP technology

    gag website image section scp tech bsg system with magnifier cutted.png#thumbnail=%2C%2C&srcset=1

    SCP stands for “Swiss Cheese Principle”: similar to Swiss cheese, each individual granulate has tiny air holes / vents. This unique foam structure gives the EPDM base layer granules excellent damping properties and a high degree of flexibility. Thanks to the SCP technology, BSG granules are ideal for fall protection surfaces and guarantee maximum fall protection on children’s playgrounds.

    BSG Product properties

    • Property
      Typical value
      Base polymer
      EPDM (Ethylene Propylene Diene Terpolymer)
      Polymer content
      > 20 % (only EPDM)
      Tensile strength (DIN 53504)
      > 5 MPa
      Elongation at break (DIN 53504)
      > 700 %
      Hardness (DIN ISO 7619-1)
      60 ± 5 Shore A
      Density (DIN EN 1183-1)
      1,5 g/cm³
      Disclaimer
      The data listed above are indicative values subject to manufacturing tolerances. We warrant that our products will meet the written specifications within the tolerances indicated.
    • Grain size
      Grain shape
      Bulk density (DIN EN ISO 60)
      Grain size distribution

      Grain size
      1.0 – 8.0 mm
      Grain size
      Angular cut
      Bulk density (DIN EN ISO 60)
      400 g/l
      Grain size distribution

      Disclaimer
      The data listed above are indicative values subject to manufacturing tolerances. We warrant that our products will meet the written specifications within the tolerances indicated.

    Discover the ingredients of our EPDM granules

    Synthetic rubber EPDM
    01_Gezolan_EPDM rubber_chunk_WEB_smal
    EPDM is the base material for EPDM granules. As a matrix material, EPDM holds everything together and is the main component that gives EPDM granules their properties and durability.
    Cross-linking agent
    02_Gezolan_Cross link agent_heap powder_WEB_smal
    Sulfur creates links between the single hydrocarbon chains of the EPDM and thus ensures the stable cross-linking of an EPDM granule. This cross-linking results in a stable, resistant and very elastic product.
    Filler
    03_Gezolan_Filler_heap_WEB_smal
    The inorganic natural filler calcium carbonate (commonly known as chalk) affects among others the haptic experience of the finished EPDM granules, ensures optimal adhesion of the polyurethane binder and enhances the weight and volume properties of the granules.
    Paraffinic oil
    05_Gezolan_Plasticizer oil_WEB_smal
    Paraffinic oil serves as a processing aid and for regulating the hardness of the finished granules.
    Selected additives
    06_Gezolan_EPDM rubber_heap_WEB_smal
    Depending on the requirements for certain properties, such as UV stabilization or fire-retardant properties, these substances are added.
    Foaming agent
    07_Gezolan_Schaeumungsmittel_WEB_smal
    The foaming agent gives the granules a foamed structure and thus an outstanding bulk density.

    EPDM base layer granules for fall protection flooring

    The EPDM base layer granules “BSG” ensure safe fall protection systems

    The virgin EPDM granules were specially developed as base layer granules in fall protection systems. They are therefore ideally suited as a component in systems where special requirements are placed on force reduction. It therefore offers the highest level of fall protection exactly where it is needed most: on children’s playgrounds.

    Gezolan In-Situ

    In situ

    The BSG granules are processed on site with a polyurethane binder to form a seamless, elastic base layer.

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    Referenzen References

    From architectural highlights to indoor play worlds and normal playgrounds – discover the incredible and safe adventure worlds that have been created to date with GEZOLAN BSG granules.

    References

    Recycled rubber granules for base layers

    Recycling granules made from new rubber?

    Recycled rubber granules for base layers

    Recycling granules made from new rubber?

    In addition to our EPDM base layer granules especially for fall protection systems, we also offer black recycled rubber granules. This material consists exclusively of excess material from industrial production. It is as good as new and is obtained directly after production. In this way, it passes extensive control processes and comes from traceable sources.

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    Recycling granules with outstanding properties

    As opposed to many alternative products, GEZOLAN offers recycled rubber granules made from excess material of industrial production processes that is as good as new. Conventional recycled rubber granules have already gone through at least one product life cycle (e.g. as motor vehicle tires) and as a result may have lost their positive properties in terms of elasticity and UV resistance. Since GEZOLAN uses granules made from industrial scrap material that has never been in use, the mechanical and technical properties are identical to that of a new product.

    GEZOLAN recycled rubber granules are only available in the color Black.

    Typical Fields of application of recycled granules 

    The basis for many applications

    GEZOLAN recycled granules are primarily used for installation of elastic and base layers for athletics tracks, sports and leisure surfaces such as multifunctional sports surfaces and basketball courts, fall protection surfaces and artificial turf pitches.

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    Not sure which base layer granules are right for your project? Get in touch and we’ll discuss your project together!